Leave Your Message

Products

PORTABLE COLUMN AND BOOM WELDING MANIPULATORPORTABLE COLUMN AND BOOM WELDING MANIPULATOR
01

PORTABLE COLUMN AND BOOM WELDING MANIPULATOR

2024-12-20

POPWELD portable welding manipulator MNP-600 is used in applications of automated welding, where precision and efficiency are nepocessary. It provides weld boom stiffness, welding head stability, operator controls, and ease of use as key driving factors

 

QQ浏览器截图20241220122734.jpgQQ浏览器截图20241220122748.jpgQQ浏览器截图20241220122725.jpg

Generally, our welding manipulators are indispensable for applications that involve pipes and vessels, where they maximize productivity and efficiency. Our MNP-600 reduces rework/scrap and the final results aren't skilled dependable since the whole process is automated. They are ideal for hard automation welding solutions and they offer modular construction that ensures 360-degrees radial accessibility to welding heads, covering vast areas in the shop.

view detail
AUTOMATED GTAW (TIG) LONG & GIRTH SEAM WELDING MANIPULATORAUTOMATED GTAW (TIG) LONG & GIRTH SEAM WELDING MANIPULATOR
01

AUTOMATED GTAW (TIG) LONG & GIRTH SEAM WELDING MANIPULATOR

2024-12-19

INTRODUCTION

Introducing popweld’s Automated GTAW (TIG) Long & Girth Seam Welding Manipulator powered by EWM Tetrix 552 AC/DC with cooling unit. This unit uses a range of cutting edge technologies allowing operators to take full control over weld parameters and work with difficult materials.

 QQ浏览器截图20241218134202.jpgC1315-20210923_0031.jpgC1315-20210923_0005.jpg

WELDING MANIPULATOR SYSTEM BENEFITS

The unit is capable of high quality GTAW welding speeds of up to 23 inches per minute. To be able to control the process at such speed, the unit is also equipped with popweld’s proprietary Tilt-Rotate-Pendulum Oscillator (TRPO) that allows full control over weld head settings and quick adjustment of rear mount camera or sensor. Moreover, the LJ’s Automated GTAW Long & Girth Welding Manipulator is powered with the Through-Arc Height Tracking (TAHT) that maintains a steady arc length throughout the weld, ensuring optimum weld quality.

view detail
COLUMN & BOOM MANIPULATORCOLUMN & BOOM MANIPULATOR
01

COLUMN & BOOM MANIPULATOR

2024-12-18

WELDING MANIPULATOR RENTAL DESCRIPTION

QQ浏览器截图20241218134128.jpg

Column & Boom Manipulator Rental easily integrates with PEMA roller-beds and positioners. Operators also use them for welding longitudinal and circumferential seams. Our MNC4-100 rental has a loading capacity of 250 lb and boom/column stroke of 48". A wide selection of accessories and options is available depending on the customer's request and need. As far as the welding source options are concerned, we offer submerged arc (SAW), MIG, or a solution to the customer’s specification. We also offer control upgrades including full integration to pop welding positioners or turning rolls through HMI touchscreens and master PLC.

QQ浏览器截图20241218134149.jpgQQ浏览器截图20241218134202.jpg

Column & Boom Manipulator allow maximum flexibility to welding head manipulation which results in a higher quality of welds. Another benefit is the low skill cap for operators due to automated processes. Generally, our welding manipulators are indispensable for applications that involve pipes and vessels.

view detail
CLADDING, OVERLAY & BUILD UP SYSTEMCLADDING, OVERLAY & BUILD UP SYSTEM
01

CLADDING, OVERLAY & BUILD UP SYSTEM

2024-12-17

Super Duty Cladding, Build Up & Overlay Side-Beam/Gantry Manipulator

Welding Automation is introducing a new Super Duty Cladding, Build Up & Overlay Side-Beam/Gantry Manipulator. Besides being compatible with a variety of industry leading power sources, this unit is also capable of integrating turning rolls or positioners and can be customized to customer requirements.

MTP_7466.jpgMTP_7465.jpgScreenshot-2022-04-29-101041.jpghero-3.jpg

Super Duty Cladding, Build Up & Overlay Side-Beam/Gantry Manipulator is equipped with a precision, 3-axis, weld head control. The primary boom axis provides 30 feet or more of travel, up to 15 in/min with precision speed control. The secondary boom axis provides 41 inches of horizontal reach and lastly the vertical boom provides 48 inches of travel. When it comes to control, this unit is fitted with a HMI touch screen that allows for control over each axis of motion and full integration with the material handling system. The HMI control box also features industry-leading “topflight” tactile controls for more straightforward and simple handling. Moreover, the unit is equipped with the Through-Arc Height Tracking (TAHT) that maintains consistent arc lengths throughout build-up, overlay or cladding operations, ensuring optimum quality.

view detail
High-Capacity Mid-Range Chain Lift Welding ManipulatorHigh-Capacity Mid-Range Chain Lift Welding Manipulator
01

High-Capacity Mid-Range Chain Lift Welding Manipulator

2024-12-10

Description

A pipe spool fabrication facility  needed to alleviate the bottleneck of time consuming pipe/flange/elbow fit-up with a  range of 2" through 60" diameter.  Fit-up cycle times were taking several hours on average and required a welder/fitter and one helper.  In addition, the customer needed height adjustable welding positioner with torque output suitable to handle the very large offset loads required.

The customer chose popweld Welding Automation as their partner after considering other manufacturers' offerings for the following reasons:

  1. The customer's sister facility had fully outfitted their pipe spooling shop with popweld equipment over the past 10 years and could directly speak to equipment quality, fast lead times, training and after-market support.
  2. Reliability and reputation was what the multi-billion dollar company built itself on and needed a partner that embodied these key values.
  3. The customer toured popweld's manufacturing facilities to review QC, Engineering and Fabrication ability.
  4. After meeting with popweld's engineering group, they knew that popweld had both the experience, creativity, and capacity to meet looming tight production timelines set by their management.

 

Process

The customer was using a combination of roller frame cribbing, shimming and cranes. The work piece was fitted with the crane onto the ROLLER and cribbing, positioned and repositioned until eventually the pipe was ready to weld. Often the use of sledge hammers were used for the fine adjustment. This typically would take a couple of hours with 2 workers.

The LJ Solution

headstock welding positioner with tank turning rolls

POPWELD was able to design a custom system, build, train and deliver the first 40T SYSTEM to the customer.

The following key components were refined to best optimize the customer's budget and specification needs:

40 Ton for highly productive A crane would load the pipe sections onto the rollers and the 40TMR alignment roll system would quickly fit up the pipe for tacking.

tank or vessel turning rolls for fit-up

The roller system enables alignment utilizing hydraulically actuated idlers (up and down, left and right) and lateral track motion (rail system) for bringing the pipe sections together, without the use of wood cribbing, manual jacks, and constant crane reconfigurations.  

 

headstock welding positioner

view detail
Welding Systems and Heavy-Duty Equipment Can Help You TodayWelding Systems and Heavy-Duty Equipment Can Help You Today
01

Welding Systems and Heavy-Duty Equipment Can Help You Today

2024-12-09

popweld isolated the main concerns, and solved each one. The new system would look like this (2 production cells on same track system):

column and boom welding manipulators with pipe growing line system

 

The Customer's New Process

  • A pipe is loaded onto each pair of idler/driver – driver/idlerdouble jointing pipe welding system
  • Once pipes are in place, the fit-up is completed by one operator using a combination of a touchscreen HMI and joystick. move pipe up/down/in/out/left/right/slight tilt/rotate. Pipe is manipulated into a perfect fit-up position.

column_boom_controls.pngcolumn_boom_pipe_alignment_controls.pngpipe alignment rollers

  • Welder tack welds, then completes a root pass.

 

pipe alignment rotators

 

Weld manipulator further 

welding manipulator and pipe rollers

  • Completed double joints are then sent for further processing

The Bottom Line

Cycle Time: 2 ¾ Hour (65% reduction from old process)

Labor:  1 welder, 1 assistant (83% reduction in labor)

Available productivity options:

 

  • Weld Cameras
  • Data Acquisition
  • iPad Controls

column and boom manipulator and pipe growing line

HSE Results:

  • Reduced risk of dropped loads, as no overhead cranes are used.
  • No manual uncontrolled pipe manipulation – no sledgehammers.
  • Removal of unsafe wood cribbing with the introduction of automated pipe manipulation
  • Worker can safely operate entire system from a safe distance
view detail
Automated Welding SystemsAutomated Welding Systems
01

Automated Welding Systems

2024-12-08

11-Gas-Metal-Arc-Welding-modes-available-for-any-material-2.jpg

popwelding was recently tasked with building a pipe welding system to improve throughput, quality and safety. As a global provider of efficient and integrated boiler room solutions for applications of any size, approached with the requirements to build a system that would reduce costs, increase safety, and improve quality in their operations.

By leveraging PC-based automation from in our latest pipe welding system popWelding was able to implement a pipe welding system that exceeded Cleaver-Brooks' requirements and helped to nearly triple the production efficiency. 

 

Other improvements accomplished:

  • On average, reduced arc time by 63%

  • Reduced weld clean-up time by 90%

  • Reduced rework by 10%

  • Decreased filler metal spend by 39%

Transition from Bolt-On to an Integrated Approach

Pipe-Titan-can-service-up-to-4-welding-stations-2.jpgtactile-user-friendly-controls-pipe-titan-2.jpg

The universal approach to building welding cells has been lagging behind. As the Principal Automation Engineer at popWelding, use the world of welding equipment can be summarized into two words: Bolt-On

With adding  or “bolting-on” more subsystems to the cell, Soon, your welding cell has seven control panels and needs a massive power bar to feed them all. Down the line, this approach becomes complicated as the maintenance for such a design is unsustainable, the technologies advance and the customers using the equipment demand more modular solutions. 

At popWelding, it was understood early on that in order to be a key differentiator in the marketplace, the transition to integrated approach was inevitable. VP of Product Development at popWelding. Over the last 17 years, we have expanded rapidly, and now we have hundreds of products as well as many custom, application-specific solutions. We can also tie together multiple pieces of equipment and provide complete turnkey plant design.

view detail
Welding Turning RollWelding Turning Roll
01

Welding Turning Roll

2024-12-07

Welding Turning Roll

QQ浏览器截图20241206145705.jpg

Polyurethane Wheel: Load Capacity: 1000KG/ 2200 lbs. The wheels are coated with a layer of polyurethane to increase friction. Strong and reliable. It can powerfully grasp the workpiece and make it turn with the wheel. Adjustable Diameter: The Polyurethane wheel of the tank turning welding rollslinkage roller has 2 holes inside and outside to choose from. You can adjust the roller distance to suit different sizes of pipes. Diameter Range: 20-800mm; Inner Hole: 20-200mm; Outside Hole: 200-800mm . Adjustable Speed: Speed Range: 80-1100mm/min. The speed of rotation can be adjusted as working required, and the speed will be displayed by numbers.This speed is the linear velocity. The wheels can rotate forward and backward. 2 Types of Operation: This rotary welding positioner equipped with manual control box and foot switch, the initiation and termination of roller wheel frame are easily taken under controlled.The manual control box can real-time control the rotating speed, on/off, positive/reverse rotation of roller wheel frame. Welding Torch Stand: There is an extra welding torch stand for you. The bracket can be moved up, down, left and right, and the part holding the welding gun can rotate 360 degrees freely. Wide Application: Welding turning roll is professional welding assistant equipment, can be matched to welding operation machine and submerged arc welding machine, etc. Mainly applied to pipeline welding including inside and outside of the pipe.

QQ浏览器截图20241206145731.jpgQQ浏览器截图20241206145738.jpgQQ浏览器截图20241206145833.jpgQQ浏览器截图20241206145747.jpgQQ浏览器截图20241206145803.jpgQQ浏览器截图20241206145813.jpg

view detail
Welding Turning RollerWelding Turning Roller
01

Welding Turning Roller

2024-12-06

Product Description

ca110351-2429-477c-a0e9-97c2dfb42197.__CR0,0,1464,600_PT0_SX1464_V1___.jpg
 
 

 

  • Turning Rolls Linkage Roller is a kind of welding auxiliary equipment, which is commonly used for welding inner and outer circumferential seam and inner and outer longitudinal seam of cylinder workpiece.
  • This machine is composed of base, driving roller, driven roller, bracket, transmission device, power unit drive, etc.
  • The transmission device of the machine drives the driving roller, and the friction force between the driving roller and the cylinder workpiece drives the workpiece to rotate to realize the displacement.
  • Welding Turning Rolls can realize the horizontal position welding of the inner and outer circumferential seam and inner and outer longitudinal seam of the workpiece, and the matching automatic welding equipment can realize automatic welding, which can greatly improve the welding quality, reduce the labor intensity and improve the work efficiency.
  • The welding roller carrier can also be used for manual welding or as a device for detecting and assembling cylinder workpiece.

 

Polyurethane Wheel
 
 
Adjustable Hole
 
 
Powerful Motor
 
 
2 Types of Operation
 
 
Wide Application
view detail
Welding Tank Turning RollsWelding Tank Turning Rolls
01

Welding Tank Turning Rolls

2024-12-05

Product Description

81LY5iX5+EL._AC_SL1500_.jpg
 
 

 

  • Welding turning rotation is mainly used to holding and turning the workpiece while welding, it's a king of welding auxilary machine.
  • This turning roll has a brief and compact structural design, it is small in size ,light weight, can work in any environment.
  • It suits the cylindric workpieces weighting less than 3000kg/6600 lb and diameter at 70-1900mm, while stepless speed regulation can be achieved within the 1900mm/min, simplicity of operation, can be installed and moved easily.

 

Key Features

Control Box

Control Box

 

  • Equipped with manual control box,the initiation and termination of roller wheel frame are easily taken under controlled.

 

Polyurethane Wheel

Polyurethane Wheel

 

  • Polyurethane wheel design increases the friction between wheel and work piece, standing the high temperature, fiction better and do not easy to skid.

 

Frequency Motor

Frequency Motor

 

  • Frequency control motor, making the load capacity much bigger, low-speed stability much better.

 

Foot Switch

Foot Switch

 

  • When more precise welding of the welding workpiece is required, the rotation of the roller can be controlled by the foot switch.

 

Welding Torch Stand

Welding Torch Stand

 

  • There is an extra welding torch stand for you. The bracket can be moved up, down, left and right, and the part holding the welding gun can rotate 360 degrees freely.
  • It can provide a very stable operating environment for cylindrical workpieces.

 

Arc-shaped Wheel

Arc-shaped Wheel

 

  • There are two sets of rotating wheels, which increases the diameter range of the applicable workpiece, the arc-shaped wheel structure can adapt to the diameter of different workpieces without adjustment.
  • The frame is solid and durable, bearing capacity is below 3000KG/6600 lb.

 

Wide Application
view detail
Welding Turning  RollWelding Turning  Roll
01

Welding Turning Roll

2024-12-04

Welding Turning Roll, 25-1400mm Diameter, 80-1600 mm/min Rotary Welding Positioner & Welding Torch Stand for Welding Equipment Support

QQ浏览器截图20241204132337.jpgQQ浏览器截图20241204132517.jpg

 

Connected Welding Roller Rack is professional welding  assistant equipment, can be matched to welding operation  machine and submerged arc welding machine, etc. The machine  mainly applied to pipeline welding include inside and  outside of the pipe.

QQ浏览器截图20241204132404.jpgQQ浏览器截图20241204132428.jpgQQ浏览器截图20241204132420.jpgQQ浏览器截图20241204132437.jpg

 

Working Voltage AC 110V 60Hz
Power 120W
Load Capacity 1000KG
Speed Range 1001000  r/min
Diameter Range 20800mm
Roller Type 40mm(W)×250mm(D)
Operation Method Control Box Operation
Net Weight (Active/Driven) 72.5 KG

 

view detail
Turning Welding RollsTurning Welding Rolls
01

Turning Welding Rolls

2024-12-03

Turning Welding Rolls Linkage Roller, Rotary Welding Positioner with Adjustable Roller Frame, 2"-78" Working Diameter, 6613LB Welding Turning Roll for Welding Equipment Support

71pnSNZY91L._AC_SL1500_.jpg

  • PU ROLLER: Turning rolls linkage roller has rugged construction for 3000KG/6613 LB load capacity. The surface of the 4 rollers is covered with a layer of polyurethane (PU) material, so that the contact surface of the wheel and the workpiece maintains a greater friction.
  • ADJUSTABLE ROLLER FRAME: The roller frame can be used in any combination according to the welding weight and length, making it convenient and flexible to use. This turning rolls linkage roller can be suitable for workpieces with a diameter of 50-2000mm/2"-78". The roller spacing can be adjusted manually according to the diameter of the weldment, by the size of the cylinder itself.
  • ADJUSTABLE WORKING SPEED: The speed of rotation can be adjusted as working required, and the speed will be displayed by numbers. Speed Range is 100-1000 mm/min, the wheels can rotate forward and backward.
  • Motor Drive: Single motor drive, strong load capacity, good low-speed stability performance. The foot switch can control the operation and stop of the machine.
  • WIDE APPLICATION: Tank turning welding rolls linkage roller is widely used for pipe, boilers, pressure vessel, oil tank and other cylinder’s assembling, burnishing and welding. Welding turning roller can assort all kinds of auto welding, manual welding.

QQ浏览器截图20241203132230.jpg61mLyz1lMOL._AC_SL1500_.jpg61fsuIgBZXL._AC_SL1500_.jpg

Product Description

 

Parameter

Voltage:220V

Power:550W

Load Capacity:3000KG/6613LBS

Speed Range:100-1000mm/min

Diameter Range:2"-78" (50-2000mm)

Roller Type:2.75in/70mm(W)*11.8in/300mm(D)

Item Included(022558): 1 x Adjustable Welding Turning Roller 220V

view detail
Turning RollsTurning Rolls
01

Turning Rolls

2024-12-02

Turning Rolls Linkage Roller: Weld Faster and Smarter

ca110351-2429-477c-a0e9-97c2dfb42197.__CR0,0,1464,600_PT0_SX1464_V1___.jpg

Elevate your welding projects and achieve flawless results. VEVOR turning rolls linkage roller features 600W high-torque motor for efficient rotation, supporting 2205lbs load capacity. 9.84-inch PU roller offers inner and outer holes, accommodating 25-800mm O.D. and 200-1400mm O.D. workpieces.

positioner turntable machine

Constructed with high-strength carbon steel, our rotary welding positioner boasts exceptional 2205lbs / 1000kg load-bearing capacity. Robust and durable structure can handle various welding tasks while offering corrosion resistance for long-term use.

welder turntable table

Our polyurethane rollers provide high stability and balance. Crafted from wear-resistant and durable polyurethane material, they minimize workpiece damage, offer improved friction for better control over workpiece rotation speed, and extend equipment lifespan.

positioning turntable

2 Control Modes Available– a control box and a foot switch: 1. Opt for the auto mode to maintain continuous rotation at the set speed. 2. Opt for the foot mode, and use the foot pedal switch to control stop/start and rotate the rollers within a small range.

welding positioner turntable table

Our welding turning roll is excel in welding various cylindrical workpieces. Whether it's metal welding, large pipe welding, heavy machinery welding, or automated welding, it ensures efficient welding performance, meeting your welding needs with precision and efficiency.

77bbab9e-c567-428d-b3c4-f786771a4e5a.__CR0,0,1464,600_PT0_SX1464_V1___.jpg
 

 

view detail
Welding RollsWelding Rolls
01

Welding Rolls

2024-12-01

Tank Turning Welding Rolls Linkage Roller

Description

 

  • Turning Rolls Linkage Roller is a kind of welding auxiliary equipment, which is commonly used for welding inner and outer circumferential seam and inner and outer longitudinal seam of cylinder workpiece.
  • This machine can be matched to welding operation machine and submerged arc welding machine, etc. The transmission device of the machine drives the driving roller, and the friction force between the driving roller and the cylinder workpiece drives the workpiece to rotate to realize the displacement.

 

Pay Attention

 

  • Do not overload equipment.
  • Do not use overcharged voltage.
  • Do not use hands to stop the roller when the machine is working.

 

Key Features

Control Box

Control Box

 

  • Equipped with manual control box,the initiation and termination of roller wheel frame are easily taken under controlled.

 

Polyurethane Wheel

Polyurethane Wheel

 

  • Polyurethane wheel design increases the friction between wheel and work piece, standing the high temperature, fiction better and do not easy to skid.

 

Adjustable Hole

Adjustable Hole

 

  • The Polyurethane wheel of the machine has 2 holes inside and outside to choose from. Different options can fit different workpiece diameters.

 

Foot Switch

Foot Switch

 

  • When more precise welding of the welding workpiece is required, the rotation of the roller can be controlled by the foot switch.

 

Powerful Motor

Powerful Motor

 

  • The machine is equipped with a high-torque motor, which can effectively drive the workpiece to rotate within the load-bearing range.
  • It adopts a powerful motor offering a large driving force, stable and reliable operation. And no shock during startup

 

Convenient

Convenient & Durable

 

  • This iron plate can be installed on the left side of the machine, adjust the control box and the three screws on the iron plate to align the control box on the machine body.
  • The welding roller carrier can also be used for manual welding or as a device for detecting and assembling cylinder workpiece.

 

Wide Application

Wide Application
view detail
Rotary Weld PositionerRotary Weld Positioner
01

Rotary Weld Positioner

2024-11-30
TUQI

110V Rotary Welding Positioner 15W DC Welding Positioning Turntable Table

This rotary welding positioner turntable table is crafted from tough cast iron, ensuring long-lasting and reliable performance. Its compact design makes it ideal for installation on various countertops. The turnover mechanism with a self-locking function is both safe and stable, making it easy to use and practical in all situations. It runs smoothly, making it a high-efficiency option for welding work.

Package Included: 1*Rotary Welding Positioner Turntable Table; 1*Foot Switch; 1*Power Cord; 2*Clamping Handles; 1*English Manual

Rotary Welding Positioner Turntable Table

1

1

1

 

  • The equipped three-jaw welding chuck can prevent the welding parts from moving and falling, making the work more accurate.
  • Moreover, the special anti-electromagnetic interference design effectively reduces the high-frequency interference during TIG welding, which can effectively improve the welding quality.

 

 

  • This welding rotary table allows for infinite adjustments of the rotating speed from 2-10rpm through the control knob, making it easy for you to adjust the speed according to different welding processes.
  • This rotary welding positioner is driven by a 15W high-quality DC motor for smooth and stable operation. With a load capacity of up to 11.02 lbs (vertical) or 22.05 lbs (horizontal)

 

 

  • This rotary welding positioner turntable table has a table flip angle of 0-90º, which can be fixed at any angle by the knob on the machine to meet a wide range of welding needs.
  • The reserved holes on its base allow you to securely fasten it to most countertops, and the 6.64ft long footswitch plug cord makes it easier to control the machine remotely.

 

 
This rotary welding positioner turntable table
1

Specification

Rotary Motor Power 15W
Working Table Speed 2-10 r/min
Horizontal Loading Capacity 10kg/22.05lbs
Vertical Loading Capacity 5kg/11.02lbs
Working Table Tilting Angle 0-90°
Working Table Diameter 180mm/7.09inch
Foot Switch Cord Length 202.5cm/6.64ft
Power Cord Length 183cm/5.9ft
Net Weight 8.55kg/18.85lbs
Gross Weight 9.25kg/20.39lbs
Product Size 32*27*28cm/12.6*10.63*11.02inch
Package Size 35*30.5*34.5cm/ 13.78*12*13.58inch

Product guides and documents

view detail