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POPWELD Welding Carriage/cart

Welding Automation Carriages & Tractors
Improve uniformity and quality of cutting and welding processes.
Cut inconsistencies and weld defects on long weld seams or large diameter workpieces with a welding automation carriage.

Implementing welding or cutting automation for some applications not only increases operator safety, but production rate and the quality of results.

 

Optimise your welding and cutting process with our range of auto welding tractors and carriages below! 

    products description

    Increase your production and reduce your welding costs with the POPWELD Welding Carriage. By providing constant, non-stop travel at a regulated speed,  POPWELD Runner produces consistent high-quality welds in a fraction of the time required by hand welding. The regulated travel speed creates weld bead geometry which is exact to your specifications, reducing costly over welding and decreasing filler metal usage by as much as 60%.  POPWELD Runner will produce quality welds faster and with less cost than hand welding. At just over 17 lbs (8 Kg), this compact, portable tractor can be carried anywhere.
    The POPWELD Welding Carriage is available in two unique verisons; (i) the high speed version (up to 86 IPM) which can be used for cutting and welding applications; and (ii) the dual power version (battery powered with a line power adapter).  The  POPWELD Runner family of carriages offer a broad range of capabilities in one of the smallest fillet welders on the market today.
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    FEATURES
    Compact, lightweight design with durable cast aluminum housing
    Positive magnetic traction permits out of position use
    Magnetic adhesion on/off lever permits easy set up and adjustment on work piece
    Maintenance-free, 4-wheel planetary gear drive system
    Digital LED display for presetting of travel speed
    Rapid clamp torch holder mechanism for different types of MIG/MAG torches
    Precise cross-slide torch adjustment
    Integrated automatic arc initiation
    Self-guiding roller arms eliminate the need for track
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    These engineered features include:
    Tool-less Setup, Adjustment & Operation
    Self-aligning Wheels (Easy Installation)
    Dynamic Dovetail Racking for versatile torch positioning
    Quick clutch mechanism
    OSHA Safety Orange
    Ingress Protection (Sealed Unit) including Conformal Coated Circuit Boards
    Energy Efficient
    Universal Compatibility to all welding power sources and wire feeders
    Torch holder memory for fast torch removal and accurate repositioning after cleaning
    Compatible with all existing rigid track and the new semi rigid track sections
    SPECIFICATIONS
    Weight: 17 lb (7.7 kg)
    Speed Range: 2.5 - 83.1 cm/min ( 1 - 32.7 IPM)
    Racking Weight: 9 lb (4 kg)
    Power Requirements: 42 VAC, 115 VAC, 230 VAC Models available.
    Vertical Capacity: 56 lb (25.4 kg)
    FEATURE DETAILS
    DYNAMIC RACKING: Using a machined dovetail racking system and locking rack box, torch positioning is versatile and adjustable. The rack box can be positioned anywhere along the racking and torch removal and adjustment is simple.

    Most POP welding carriages

    SELF-ALIGNING WHEELS: Self-aligning wheels means the carriage is mounted to the track correctly and easily every time. This ensures smooth carriage motion and maximizes the life of the track.
    TORCH HOLDER MEMORY: The torch holder has been designed for quick and easy removal of the torch so that cleaning and accurate repositioning of the welding torch in the optimal position is simple and consistent.
    PADDLE LOCKS: Quick installation paddle locks provide smooth transition of the self-aligning wheels onto the track.
    MACHINE UNDERCARRIAGE: Lightweight design engineered for optimal setup times utilizing the self-aligning wheels and paddle lock technology.
    SEMI RIDGID TRACK: Semi rigid track is made from precision extruded aluminum and a securely affixed steel rack. The interchangeable end design enables fast accurate joining of the track sections and provides smooth movement of the carriage along the track in both flat and curved surfaces. Flexibility to a minimum of 24 ft. (7315.2 mm) ID/OD.
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    Circle Rail Run Welding Carriage w/ Linear Oscillation 
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    Straight line Run High-Speed Welding Carriage 
    Magnetic Rail Runner Welding Carriage  Oscillation
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    Welding Trolley vs. Welder Operator

    A lot of people, even those that have little experience in welding misunderstand these two (2) terms. Image of what a welder operator is
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    What is a portable welding carriage?

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    What is a Welding Oscillator?

    A lot of people, even those that have little experience in welding misunderstand these two (2) terms. Image of what a welder operator is
    Products-welding carriages-3 (7)
    Image of what a welding oscillator looks like
    You use it so that the welding head can move back and forth or sideways, depending on the perspective you are in.
    And to answer one of the most frequent questions asked, no, a welding carriage isn’t a welding oscillator. As a matter of fact, the two (2) can complement each other depending on your project or your welding requirement!
    There are welding carriages that have welding oscillators for better and more useful operations!

    What Are Welding Trolley Used For?

    A ton of business industries feel the need to use welding trolleys because of the automation it can promise.
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    Image of welding trolley applications
    In fact, here are some of the business industries that use welding carriages:
    Automotive and Aerospace Industry
    Oil & Gas Industry
    Tank, Valve, and Pressure Vessels
    Shipyard and Shipbuilding
    General Engineering Industry
    Power and Energy Industry

    When Do You Need to Use a Welding Trolley?

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