POPWELD Automated Welding System
product description
Customizable Welding systems
Non-Stop Hot-To-Cap Welding With One Manual/Mechanized Root Pass RequiredPipe Titan Welding System provides non-stop hot-to-cap welding with one manual or mechanized root pass required before switching to submerged arc for hot, fill and cap passes. Additonally, the top-flight tactile controls paired with thru-arc height tracking allow operators to have full control of the welding motion.
Customizable Welding Gantry Work Area and Footprint
Popweld's beam welding gantry has customizable work area and footprint. options. The working area width and heights are customizable to your shop requirements. The gantry itself's width, height and rail length is also customizable to your shop requirements.
Optional Beam Welding Gantry Features
Choose between flame preheat systems or induction.
MIG or CMT welding systems.
Deposition Rate Range for Popweld's Beam Welding Gantry
For single wire and single weld head, deposition rates of up to 20lbs an hour can be expected. Twin wire on a single weld head allow for up to 26 lbs per hour deposition. Single wire using dual weld heads allow for up to 40 lbs per hour deposition rates. Twin wire using dual weld heads take deposition rates up to 52 lbs per hour.
Welding Gantry
Welding Gantry Controls
Choose between HMI or custom options, submerged arc or open arc camera systems, and probe or laser seam tracking systems.
Welding Gantry Supports
Select from a complete line of modular supports for structural steel, pipe and vessels, up to 120,000 lbs (60-tons) and more.
Welding Manipulator Options for Gantry
Specify onboard twin or tandem SAW, MIG or CMT configurations, flux recovery and heating system.
Beam Welding Gantry Benefits
Increase Throughput - Maximize welding deposition rates for SAW, MIG or CMT welding of long horizontal welds.
Built For You - The welding gantry gets built to your shop specs.
Improve Profitability - Reduce incidental welding rework issues.
Greater Precision - Welding precision up to 0.0039 of an inch (1/10 millimeter).
Safety - Minimize overhead crane use and improving operator comfort.
products specification
| Pipe Size Diameter | 2" to 24" |
| Pipe Weld Prep Requirements | As purchased or torch cut, power-brushed to remove oxide |
| Root Pass Requirements | Mechanized using EWM rootArc & rootArc Puls Semi-Automatic using EWM rootArc (ability for greater fit-up tolerances) |
| Fill & Cap Passes | EWM GMAW Standard/Pulse or forceArc (greater weld joint penetration) |
| Productivity Per Set-Up | With a 2nd power supply, the 2nd positioner can be used for setup and root welding (double productivity with less floor space) |
| Narrow Groove Joint Capability | 30° include angle with forceArc after root pass, reducing the number of weld passes by 50% |
